Nickel Alloy Welded Pipes Manufacturer in India

Nickel Alloy Welded Pipes Manufacturer in India

Sachiya Steel International, established in 2005, is a Nickel Alloy Welded Pipes Manufacturer in India, serving industrial customers at home and abroad. We make and supply pipes and tubes from our facility near Mumbai, with an export office in Mumbai. Welded construction suits large diameters and thin walls at a lower cost and shorter lead time than seamless, which is why nickel alloy welded pipes are common in ducts, headers and process lines.

We supply Inconel, Monel, Incoloy and Hastelloy grades such as UNS N06625, N08825, N10276 and N04400, used in chemical processing, oil and gas, desalination, marine, power and pulp and paper. With ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 certifications, along with PED 2014/68/EU and TUV approvals, we focus on consistent quality and clear documentation. We serve customers in 85+ countries and ship from stock when popular sizes are available.

What Are Nickel Alloy Welded Pipes?

Nickel alloy welded pipes are pipes made by rolling flat nickel alloy plate or strip into a cylinder and joining the edges with one longitudinal weld. The pipe is then annealed or solution annealed, so the weld zone matches the rest of the wall in strength and corrosion resistance.

Nickel is the main element, from about 30% in Incoloy 800 to 99% in Nickel 200. It keeps its toughness at high and low temperatures and resists acids, alkalis and chloride cracking far better than carbon or stainless steel. Chromium adds oxidation resistance, molybdenum adds pitting resistance, and copper helps in seawater and hydrofluoric acid.

Starting from flat product gives an even wall and makes large diameters practical. The weld is made by TIG (GTAW) or plasma arc, with or without filler metal, depending on the standard and size.

Nickel Alloy Welded Pieps
Nickel Alloy Welded Pipes
Nickel Alloy Welded Pipes
Nickel Alloy Welded Pipes
Nickel Alloy Welded Pipes
Nickel Alloy Welded Pipes
Manufacturer & Exporter

Nickel Alloy Welded Pipes

✓ Industrial Grade
✓ Quality Assured
✓ Global Supply

High-quality nickel alloy welded pipes manufactured for demanding applications across chemical, petrochemical, power generation, oil and gas, marine, construction and engineering industries. Available in multiple grades, sizes, wall thicknesses and manufacturing specifications.

Product Highlights
Seamless & Welded Options
Multiple Material Grades
Wide Size Range
Custom Specifications
Industrial Standards
Worldwide Export
Speak with our sales team for pricing & specifications.

Types of Nickel Alloy Welded Pipes

Our range of Nickel Alloy Welded Pipes covers different alloys, welding methods, schedules and finishes for industrial piping. We supply the following types:

  • Nickel and Monel Welded Pipes: Nickel 200, Nickel 201 and Monel 400 for caustic, seawater and hydrofluoric acid service.
  • Inconel Welded Pipes: Inconel 600 and 625 for heat, oxidation, seawater and sour gas.
  • Incoloy Welded Pipes: Incoloy 800, 800H, 800HT and 825 for furnaces, heaters and acid duty.
  • Hastelloy Welded Pipes: C276, C22, B2 and B3 for severe mixed-acid and chloride service.
  • Alloy 20 Welded Pipes: UNS N08020 for sulphuric acid plants.
  • TIG Welded Pipes: clean, controlled welds for corrosive and high-purity lines.
  • Plasma Arc Welded Pipes: deeper penetration for heavier walls.
  • Autogenous Welded Pipes: the seam is fused without added filler metal.
  • Solution-Annealed and Pickled Pipes: heat treated after welding, with a clean surface for corrosion-resistant service.
  • Thin-Wall Pipes: Sch 5S and Sch 10S where a light wall meets the design.
  • Standard-Wall Pipes: Sch 40S and Sch 80S for general process and pressure service.
  • Large-Diameter Pipes: sizes above the practical range of seamless pipe.
  • Plain-End and Bevelled-End Pipes: end preparation ready for butt welding.

As a Nickel Alloy Welded Pipes Manufacturer, we supply these types in the required alloy, diameter, wall and finish.

Inconel, Monel, Incoloy and Hastelloy Nickel Alloy Welded Pipes Manufacturers and Suppliers in India

We manufacture and supply Nickel Alloy Welded Pipes in Inconel, Monel, Incoloy and Hastelloy grades. These alloys suit service where acid, chloride, heat or sour gas would shorten the life of stainless steel.

  • UNS N06625 (Inconel 625): high strength with strong resistance to pitting and crevice corrosion. Used in seawater, offshore, sour gas and chemical lines.
  • UNS N06600 (Inconel 600): nickel-chromium-iron alloy for heat and chloride exposure. Used in heat treatment and chemical processing.
  • UNS N08825 (Incoloy 825): copper and molybdenum alloy for sulphuric and phosphoric acid and mixed chemical service.
  • UNS N08800 / N08810 (Incoloy 800 / 800H): iron-rich alloys for furnace headers, heaters and creep service.
  • UNS N10276 (Hastelloy C276): all-round alloy for mixed acids, wet chlorine and flue gas scrubbing.
  • UNS N06022 (Hastelloy C22): resists both oxidising and reducing chemicals.
  • UNS N04400 (Monel 400): nickel-copper alloy for seawater, brine and hydrofluoric acid.
  • UNS N02200 / N02201 (Nickel 200 / 201): pure nickel for caustic soda. Use 201 above 315 °C.

These grades are available in different outside diameters, wall thicknesses, schedules and end finishes according to the required specification.

Get Certified Nickel Alloy Welded Pipes at Competitive Factory Prices

Nickel Alloy Welded Pipes Specification

Item Detail
ProductNickel Alloy Welded Pipes
ProcessPlate or strip, longitudinal seam welded by TIG or plasma arc, then heat treated
GradesNickel 200, 201, Monel 400, Inconel 600, 625, Incoloy 800, 800H, 825, Hastelloy C276, C22, B2, B3, Alloy 20
Pipe standardsASTM B725, B517, B705, B514, B619, B464 / ASME SB equivalents
General requirementsASTM B775
DimensionsASME B36.19M (Sch 5S, 10S, 40S, 80S), ASME B36.10M (other walls)
Size referenceNPS 2 to 20 in the tables, other sizes on request
LengthSingle random, double random or cut length
EndsPlain or bevelled (ASME B16.25)
Heat treatmentAnnealed or solution annealed after welding
SurfacePickled
TestsChemical analysis, tension test across the weld, flattening, hydrostatic or electric test; weld radiography on request
CertificateEN 10204 3.1 with every order, 3.2 on request
InspectionThird-party inspection on request

Nickel Alloy Welded Pipes Standards and Specifications

Nickel alloy welded pipe is bought to an alloy-specific standard, with general rules and dimension standards behind it. The table links each one to its job.

Standard Scope Where it applies
ASTM B725 / ASME SB-725Welded nickel and nickel-copper alloy pipeNickel 200, 201, Monel 400
ASTM B517 / ASME SB-517Welded nickel-chromium-iron alloy pipeInconel 600
ASTM B705 / ASME SB-705Welded nickel alloy pipeInconel 625, Incoloy 825
ASTM B514 / ASME SB-514Welded nickel-iron-chromium alloy pipeIncoloy 800, 800H, 800HT
ASTM B619 / ASME SB-619Welded nickel and nickel-cobalt alloy pipeHastelloy C276, C22, B2, B3
ASTM B464 / ASME SB-464Welded UNS N08020 alloy pipeAlloy 20
ASTM B775 / ASME SB-775General requirements for welded nickel and nickel alloy pipeTolerances and test rules
ASTM B564Nickel alloy forgingsMatching flanges and forged fittings
ASTM B366Factory-made wrought nickel and nickel alloy fittingsMatching butt-weld fittings
NACE MR0175 / ISO 15156Materials for sour serviceOil and gas projects
ASME B36.19M and B36.10MPipe dimensions and weightsOD and wall reference
ASME B16.25Butt-welding endsBevel angle and root face
EN 10204Types of inspection documents3.1 and 3.2 certificates

Nickel Alloy Welded Pipes Material and Grades

Pick the grade by the fluid, the chloride level and the temperature. The table lists the common grades with their UNS and EN numbers.

Grade UNS EN number Name Standard Typical use
Nickel 200N022002.4066Pure nickelB725Caustic soda, chemical lines
Nickel 201N022012.4068Low-carbon nickelB725Caustic service above 315 °C
Monel 400N044002.4360Nickel-copperB725Seawater, brine, hydrofluoric acid
Inconel 600N066002.4816Nickel-chromium-ironB517Heat treatment, chemical processing
Inconel 625N066252.4856Nickel-chromium-molybdenumB705Offshore, sour gas, chemical plants
Incoloy 800N088001.4876Nickel-iron-chromiumB514Heaters, heat exchangers
Incoloy 800HN088101.4958Nickel-iron-chromiumB514Creep-resistant furnace service
Incoloy 800HTN088111.4959Nickel-iron-chromiumB514Higher-temperature creep service
Incoloy 825N088252.4858Nickel-iron-chromium-molybdenum-copperB705Sulphuric and phosphoric acid
Hastelloy C276N102762.4819Nickel-molybdenum-chromiumB619Mixed acids, scrubbers
Hastelloy C22N060222.4602Nickel-chromium-molybdenumB619Oxidising and reducing chemicals
Hastelloy B2N106652.4617Nickel-molybdenumB619Hydrochloric acid
Hastelloy B3N106752.4600Nickel-molybdenumB619Hydrochloric acid, better thermal stability
Alloy 20N080202.4660Nickel-iron-chromium-copperB464Sulphuric acid plants

What Is the Difference Between Nickel Alloy Welded Pipes and Nickel Alloy Seamless Pipes?

The short answer: welded pipe is rolled from flat plate or strip and has one longitudinal seam, while seamless pipe is pierced from solid billet and has none. Welded pipe wins on large diameters, thin walls, cost and lead time. Seamless pipe wins on heavy walls, small bores and high-pressure duty.

Point Nickel Alloy Welded Pipes Nickel Alloy Seamless Pipes
Made fromPlate or stripSolid billet
SeamOne longitudinal weld, heat treatedNone
Diameter rangeReaches large diametersBest in small to medium sizes
Wall thicknessEven, thin walls easyHeavy walls easy
Pressure dutyLow to moderate; design code applies a weld joint factorHigh pressure, no joint factor reduction
CostLowerHigher
Lead timeShorterLonger
Common standardsASTM B725, B705, B619ASTM B161, B444, B622
Typical useDucts, columns, large process lines, heat-exchanger shellsSmall-bore, heavy-wall and high-pressure piping

Nickel Alloy Welded Pipes Chemical Composition

Chemistry gives each alloy its corrosion resistance. The tables show the ASTM limits, one element per row. Values are percentage by weight, maximum unless shown as a range or marked "min".

Nickel and Monel

Element Nickel 200 Nickel 201 Monel 400
Nickel (Ni)99.0 min99.0 min63.0 min
Copper (Cu)0.250.2528.0–34.0
Iron (Fe)0.400.402.5
Manganese (Mn)0.350.352.0
Carbon (C)0.150.020.30
Silicon (Si)0.350.350.50
Sulphur (S)0.010.010.024

Inconel

Element Inconel 600 Inconel 625
Nickel (Ni)72.0 min58.0 min
Chromium (Cr)14.0–17.020.0–23.0
Iron (Fe)6.0–10.05.0
Molybdenum (Mo)—8.0–10.0
Niobium + Tantalum—3.15–4.15
Aluminium (Al)—0.40
Titanium (Ti)—0.40
Cobalt (Co)—1.0
Carbon (C)0.150.10
Manganese (Mn)1.00.50
Silicon (Si)0.500.50
Copper (Cu)0.50—
Sulphur (S)0.0150.015

Incoloy and Alloy 20

Element Incoloy 800 Incoloy 800H Incoloy 825 Alloy 20
Nickel (Ni)30.0–35.030.0–35.038.0–46.032.0–38.0
Chromium (Cr)19.0–23.019.0–23.019.5–23.519.0–21.0
Iron (Fe)39.5 min39.5 min22.0 minBalance
Molybdenum (Mo)——2.5–3.52.0–3.0
Copper (Cu)0.750.751.5–3.03.0–4.0
Aluminium (Al)0.15–0.600.15–0.600.20—
Titanium (Ti)0.15–0.600.15–0.600.6–1.2—
Niobium (Nb)———8×C–1.0
Carbon (C)0.100.05–0.100.050.07
Manganese (Mn)1.51.51.02.0
Silicon (Si)1.01.00.501.0
Sulphur (S)0.0150.0150.030.035

Hastelloy

Element Hastelloy C276 Hastelloy C22
Nickel (Ni)BalanceBalance
Chromium (Cr)14.5–16.520.0–22.5
Molybdenum (Mo)15.0–17.012.5–14.5
Iron (Fe)4.0–7.02.0–6.0
Tungsten (W)3.0–4.52.5–3.5
Cobalt (Co)2.52.5
Vanadium (V)0.350.35
Carbon (C)0.010.015
Manganese (Mn)1.00.50
Silicon (Si)0.080.08
Phosphorus (P)0.040.02
Sulphur (S)0.030.02

Nickel Alloy Welded Pipes Mechanical Properties

Mechanical properties depend on the grade and the heat-treated condition. The table gives minimum values for annealed or solution annealed welded pipe, with one property per row.

Property Monel 400 Inconel 600 Incoloy 800 Incoloy 800H Incoloy 825 Hastelloy C276 Hastelloy C22 Alloy 20
Tensile strength, MPa (ksi)485 (70)550 (80)520 (75)450 (65)586 (85)690 (100)690 (100)551 (80)
Yield strength 0.2%, MPa (ksi)195 (28)240 (35)205 (30)170 (25)241 (35)283 (41)310 (45)241 (35)
Elongation (%)3530303030404530

Inconel 625 welded pipe values vary with the condition ordered, and the EN 10204 3.1 certificate shows the actual results for your lot.

Nickel Alloy Welded Pipes Size and Weight Chart

Weight depends on OD, wall thickness and alloy density. Inconel 625 has a density of about 8.44 g/cm³, so we use this formula:

Weight (kg/m) = (OD − Wall) × Wall × 0.02652

OD and wall are in mm. Example: NPS 4 Sch 80S is (114.3 − 8.56) × 8.56 × 0.02652 = 24.00 kg/m. Multiply by length for total weight. For other alloys, swap in the factor from the second table below. Walls for each schedule are listed in the next section.

NPS OD (mm) Sch 10S (kg/m) Sch 40S (kg/m) Sch 80S (kg/m)
2"60.34.235.858.05
3"88.96.9412.1416.43
4"114.39.0017.2924.00
6"168.314.8730.3945.77
8"219.121.4745.7669.52
10"273.129.8864.8687.70
12"323.938.7079.45104.81

Alloy Weight Factors

Alloy Density (g/cm³) Factor
Nickel 200 / 201, Hastelloy C2768.890.02793
Monel 4008.800.02765
Inconel 6008.470.02661
Inconel 6258.440.02652
Incoloy 8258.140.02557
Incoloy 800 / 800H7.940.02494

Available Sizes, Dimensions and Schedules

Nickel Alloy Welded Pipes follow ASME B36.19M for Sch 5S, 10S, 40S and 80S, and ASME B36.10M for other walls. Welded pipe is often ordered in the thinner 5S and 10S schedules, and large diameters are a strength of the process. Other sizes and walls can be quoted on request. Confirm the wall against the design code and the weld joint factor.

NPS OD (mm) Sch 5S (mm) Sch 10S (mm) Sch 40S (mm) Sch 80S (mm)
2"60.31.652.773.915.54
3"88.92.113.055.497.62
4"114.32.113.056.028.56
6"168.32.773.407.1110.97
8"219.12.773.768.1812.70
10"273.13.404.199.2712.70
12"323.93.964.579.5312.70
14"355.63.964.789.5312.70
16"406.44.194.789.5312.70
20"508.04.785.549.5312.70

Tolerances on OD, wall and length follow ASTM B775 and depend on pipe size.

Common Materials of Nickel Alloy Welded Pipes

The Nickel Alloy Welded Pipes range includes several grades for different chemical, corrosion, and high-temperature applications. As a Nickel Alloy Welded Pipes Supplier, we offer materials including pure nickel, nickel-copper, nickel-chromium, nickel-iron-chromium, and nickel-molybdenum alloys.

Nickel 200 and Nickel 201: Commercially pure nickel grades for caustic soda and high-purity chemical service.

Monel 400: Nickel-copper alloy for seawater, brine, and hydrofluoric acid applications.

Inconel 600: Nickel-chromium-iron alloy for high-temperature service and chloride exposure.

Inconel 625: High-strength nickel alloy with strong resistance to pitting, crevice corrosion, and sour-gas conditions.

Incoloy 800, 800H and 800HT: Nickel-iron-chromium alloys for furnace applications and high-temperature creep service.

Incoloy 825: Nickel alloy containing copper and molybdenum for sulphuric and phosphoric acid environments.

Hastelloy C276 and C22: Nickel-chromium-molybdenum alloys for severe mixed-acid and chloride conditions.

Hastelloy B2 and B3: Nickel-molybdenum alloys for hydrochloric acid service in reducing environments.

Alloy 20: Corrosion-resistant alloy for sulphuric acid processing and chemical plant piping.

Nickel Alloy Welded Pipes We Manufacture and Supply

We manufacture and supply nickel alloy welded pipes in the standards below, in solution annealed or annealed condition with plain or bevelled ends. Popular sizes sit in ready stock, subject to availability.

Standard Grades supplied Delivered as
ASTM B725Nickel 200, 201, Monel 400Annealed, pickled
ASTM B517Inconel 600Annealed, pickled
ASTM B705Inconel 625, Incoloy 825Annealed, pickled
ASTM B514Incoloy 800, 800H, 800HTSolution annealed, pickled
ASTM B619Hastelloy C276, C22, B2, B3Solution annealed, pickled
ASTM B464Alloy 20Annealed, pickled

Applications of Nickel Alloy Welded Pipes

  • Chemical processing: Large process lines and transfer headers for acids and chlorides.
  • Flue gas desulphurisation: Scrubber and duct piping in hot, wet, acidic gas.
  • Power generation: Cooling water, boiler feed and exhaust lines.
  • Oil and gas: Produced water, sour service and process piping.
  • Offshore and marine: Seawater intake, firewater and ballast lines.
  • Petrochemical plants: Furnace headers and heater piping.
  • Desalination: Brine lines and large-bore chloride service.
  • Pulp and paper: Bleach plant and chemical recovery piping.
  • Heat exchangers: Shells and large-diameter channels.
  • Waste incineration: Hot corrosive gas lines.

Why Choose Us as Your Nickel Alloy Welded Pipes Manufacturer in India?

With experience in manufacturing and supplying pipes and tubes since 2005, the focus is on delivering Nickel Alloy Welded Pipes for chemical, petrochemical, marine, power, and other demanding applications. The range includes Nickel 200, Nickel 201, Monel 400, Inconel 600, Inconel 601, Inconel 625, Incoloy 800, 800H, 800HT, 825, Hastelloy C276, C22, B2, B3, and Alloy 20 in different sizes, wall thicknesses, schedules, and lengths. Popular sizes can also be available from ready stock, subject to availability.

For buyers looking for a reliable Nickel Alloy Welded Pipes Supplier in India, quality documentation and inspection support are important. EN 10204 3.1 certification comes with every order, while 3.2 certification and third-party inspection are available on request. The certifications include ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, PED 2014/68/EU, and TUV approvals. With a facility near Mumbai and an export office in Mumbai, orders can be supplied to 85+ countries, including both standard and project-specific requirements.

Nickel Alloy Welded Pipes FAQs

Common questions about nickel alloy welded pipe grades, weld seams, FGD service, welding, dimensions, and supply.

Is the weld seam the weak point of a nickel alloy welded pipe?

No, not when the pipe is heat treated after welding. Solution annealing restores strength and corrosion resistance across the seam. Design codes such as ASME B31.3 still apply a joint quality factor to welded pipe, which depends on the standard and how much of the weld is examined, so confirm it with your designer.

When should I choose welded pipe over seamless?

Choose welded pipe for large diameters, thin walls, shorter lead times and lower cost. Choose seamless for heavy walls, small bores and high-pressure duty.

Which ASTM standard applies to my grade?

Nickel 200, 201 and Monel 400 follow ASTM B725. Inconel 600 follows B517, Inconel 625 and Incoloy 825 follow B705, and the Incoloy 800 family follows B514. Hastelloy grades follow B619, Alloy 20 follows B464, and B775 gives the general rules for all of them.

Is the pipe heat treated after welding?

Yes. Welded pipe is supplied annealed or solution annealed, depending on the grade and standard. The heat treatment removes weld stresses and restores the alloy's corrosion resistance.

Which grade suits flue gas desulphurisation lines?

Hastelloy C276 and C22 are the usual choices for hot, wet, acidic flue gas. Inconel 625 also works where the gas is less aggressive.

Which filler metal should I use for field welding?

Match the filler to the alloy: ERNiCrMo-3 for Inconel 625, ERNiCrMo-4 for Hastelloy C276, ERNiCu-7 for Monel 400 and ERNiFeCr-1 for Incoloy 825. Keep the joint clean of oil, paint and marking ink, and use low heat input.

Can welded pipes be used in sour service?

Alloys such as Inconel 625, Incoloy 825, Hastelloy C276 and C22 are widely used in sour service under NACE MR0175 / ISO 15156, provided the material meets the condition and hardness limits in that standard. Confirm against your project specification.

Which sizes and schedules can I order?

Sizes and schedules follow ASME B36.19M and B36.10M, as shown in the dimension table above. Other diameters and walls can be made to your drawing, and popular sizes sit in ready stock, subject to availability.

What tolerances apply to OD, wall and length?

ASTM B775 sets the tolerances on OD, wall thickness and length. Tell us at enquiry if your drawing needs tighter limits.

How is the weld tested?

Tests follow the product standard and include a tension test across the weld, a flattening test, and a hydrostatic or non-destructive electric test. Radiographic examination of the weld and third-party inspection are available on request.

What affects the price per metre?

Grade is the biggest factor, because nickel and molybdenum content drive the cost. Diameter, wall thickness, quantity, weld examination, testing and certificate type also move the price.

Which certificates come with the pipes?

Every order includes an EN 10204 3.1 certificate with chemical and mechanical test results. We issue 3.2 on request, and third-party inspection is available if your project requires it.

Are you a Nickel Alloy Welded Pipes manufacturer or supplier?

We are both. We manufacture near Mumbai and supply from stock and fresh production through our export office in Mumbai, so you deal with one source for the pipe, the tests and the shipment.

Do you export nickel alloy welded pipes?

Yes. We ship to 85+ countries and prepare the export documents, certificates and packing to suit each destination.

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