Carbon Steel Heat Exchanger Tubes Manufacturer in India
Carbon Steel Heat Exchanger Tubes Manufacturer in India
Sachiya Steel International is a leading Carbon Steel Heat Exchanger Tubes Manufacturer in India, supplying tubes for shell and tube heat exchangers, condensers, and other heat transfer equipment. We manufacture and supply tubes from 1/2″ to 2″ OD, with sizes up to 4″ OD available on request, to specifications including ASTM A179, A214, A192, A210, and A334. Each tube is produced with attention to dimensional accuracy, internal cleanliness, and the requirements of the tubesheet.
We also provide cut-to-length, U-bending, cleaning, and end capping to suit the equipment and installation requirements. Tubes can undergo hydrostatic or eddy current testing and are supplied with EN 10204 3.1 certificates where required. Supported by ISO 9001:2015 and PED 2014/68/EU certifications, we serve customers across 85+ countries with both standard and project-specific requirements.
What Are Carbon Steel Heat Exchanger Tubes?
Carbon steel heat exchanger tubes are tubular components that transfer heat between two fluids without allowing them to mix. They are installed inside shell and tube heat exchangers, where one fluid flows through the tubes while another moves around them inside the shell. Heat passes through the tube wall, allowing the equipment to heat or cool the process fluid efficiently.
These tubes need accurate dimensions, suitable wall thickness, clean internal surfaces, and reliable mechanical properties to work properly with the tubesheet and withstand operating conditions. Common specifications include ASTM A179, ASTM A214, ASTM A192, ASTM A210, and ASTM A334, with the appropriate grade selected according to temperature, pressure, and service requirements.
Carbon Steel Heat Exchange Tubes
High-quality Carbon Steel Heat Exchanger Tubes manufactured for demanding applications across chemical, petrochemical, power generation, refinery, boiler and engineering industries. Available in multiple grades, sizes, wall thicknesses and manufacturing specifications.
Types of Carbon Steel Heat Exchanger Tubes
Carbon steel heat exchanger tubes come in different forms depending on the exchanger design, operating conditions, and installation requirements. The tube material, manufacturing process, dimensions, and finish all affect how well the tubes perform during heat transfer and service.
- Seamless Heat Exchanger Tubes: Made without a welded seam and commonly selected for applications involving higher pressure or demanding service conditions.
- Welded Heat Exchanger Tubes: Produced by forming and welding steel strip, offering a practical option for many standard heat transfer applications.
- U-Bend Heat Exchanger Tubes: Bent into a U-shape for exchangers where compact construction and thermal expansion control are important.
- Straight Heat Exchanger Tubes: Supplied in straight lengths for conventional shell and tube exchanger designs and easier installation.
- Cold Drawn Heat Exchanger Tubes: Further processed to achieve closer dimensional tolerances and improved surface finish.
- Boiler & Heat Recovery Tubes: Used in equipment such as economisers and heat recovery systems where the tubes face elevated temperatures and continuous heat transfer.
As a Carbon Steel Heat Exchanger Tubes Manufacturer, we can supply different tube forms, sizes, wall thicknesses, grades, and finishes according to the exchanger design and applicable standard.
ASTM A179 Heat Exchanger Tubes, ASTM A214 Condenser Tubes, ASTM A192 and A210 Tubes, U-Bend Tubes, Low Temperature Heat Exchanger Tubes, Carbon Steel Heat Exchanger Tubes Manufacturers and Suppliers in India
We are one of the carbon steel heat exchanger tubes manufacturer in India that exchanger builders and plant maintenance teams call when a tube bundle is on a deadline. We hold popular sizes in stock and draw other sizes to order.
For new exchangers, our ASTM A179 tubes go into condensers and shell and tube units in refineries, power plants, and chemical plants. For lower-cost units, our ASTM A214 welded tubes do the same job in low and medium pressure service. For higher pressure and temperature, our ASTM A192 and A210 tubes serve feedwater heaters and boiler-type exchangers. For cold plants, our ASTM A334 tubes stay tough at low temperature.
As a carbon steel heat exchanger tubes supplier, we make the tube ready for the tubesheet. We cut each tube to exact length, square the ends, clean the bore, and cap both ends, and we bend U-tubes to your radius. Every tube carries a heat number and a test record, so your inspector can trace it back to the mill certificate.
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Carbon Steel Heat Exchanger Tubes Specification
| Parameter | Details |
|---|---|
| Size Range | 1/2" to 2" OD (12.7 mm to 50.8 mm), up to 4" OD on request |
| Wall Thickness | 16 BWG (1.65 mm) to 10 BWG (3.40 mm), 18 and 20 BWG on request |
| Process | Seamless cold drawn, ERW welded |
| Grades | ASTM A179, A214, A192, A210 Gr. A-1 / C, A334 Gr. 1 / 3 / 6, EN 10216-2 P235GH / P265GH |
| Delivery Condition | Cold drawn and annealed (A179), normalized, stress relieved |
| Length | 6 m, 9 m, 12 m, exact cut lengths |
| Fabrication | Straight, U-bend, end squaring, deburring |
| Surface Finish | Black, oiled, phosphated, internally cleaned |
| End Protection | Plastic or wooden end caps |
| Testing | Hydrostatic, eddy current, flattening, flaring, flange test, hardness, tensile, PMI |
| Certificate | EN 10204 3.1 (3.2 on request) |
Carbon Steel Heat Exchanger Tube Standards and Specifications
| Use | Standard |
|---|---|
| Seamless Heat Exchanger and Condenser Tubes | ASTM A179 / ASME SA179 |
| Welded Heat Exchanger and Condenser Tubes | ASTM A214 / ASME SA214 |
| High-Pressure Boiler-Type Tubes | ASTM A192 / ASME SA192 |
| Boiler and Superheater Tubes | ASTM A210 / ASME SA210 |
| Low Temperature Tubes | ASTM A334 |
| Feedwater Heater Tubes | ASTM A556 |
| General Requirements | ASTM A450 |
| European Pressure Tubes | EN 10216-2 |
| Indian Standard | IS 1914 |
| Exchanger Design | TEMA, API 660, ASME Section VIII |
| Material Code | ASME Section II Part A |
| Certificate | EN 10204 3.1 and 3.2 |
Carbon Steel Heat Exchanger Tubes Material and Grades
| Duty | Grades | UNS / Material No. | Standard |
|---|---|---|---|
| Seamless Exchanger and Condenser | A179 | K01200 | ASTM A179 |
| Welded Exchanger and Condenser | A214 | K01807 | ASTM A214 |
| High-Pressure Boiler-Type | A192 | K01201 | ASTM A192 |
| Boiler and Superheater | A210 Gr. A-1 / Gr. C | K02707 / K03501 | ASTM A210 |
| Low Temperature | A334 Gr. 1 / Gr. 6 / Gr. 3 | K03008 / K03006 / K31918 | ASTM A334 |
| European Pressure Tubes | P235GH / P265GH | 1.0345 / 1.0425 | EN 10216-2 |
What Is the Difference Between ASTM A179 and ASTM A214 Carbon Steel Heat Exchanger Tubes?
The difference is the seam. ASTM A179 tubes are seamless and cold drawn, so they have no weld and hold the tightest size. ASTM A214 tubes are electric resistance welded, so they carry one heat-treated seam and cost less. Both are low carbon steel, both are soft enough to roll into a tubesheet, and both have the same low strength levels, so the choice comes down to price, pressure, and your design code.
Choose A179 when the exchanger runs at higher pressure, when the fluid is fouling or aggressive, or when the code gives seamless tubes a higher allowable stress. Choose A214 for low and medium pressure duties where cost matters.
| Point | ASTM A179 Tubes | ASTM A214 Tubes |
|---|---|---|
| Manufacturing | Seamless, cold drawn | Electric resistance welded |
| Seam | None | One seam, heat-treated |
| Final Condition | Cold drawn, annealed | Heat-treated after welding |
| Wall Uniformity | Very good | Very even |
| Size Tolerance | Tight | Tight |
| Max Hardness | 72 HRB | 72 HRB |
| Code Joint Factor | Seamless factor applies | Welded factor applies |
| Pressure Duty | Low to high | Low to medium |
| Price | Higher | Lower |
| Best For | Refinery exchangers, power condensers, critical units | HVAC, general plant exchangers, low-pressure condensers |
Carbon Steel Heat Exchanger Tubes Chemical Composition
Chemistry controls how soft, ductile, and weldable the tube is. Values are weight percent, maximum unless a range shows.
ASTM Heat Exchanger and Condenser Tubes
| Grade | C | Mn | Si | P | S | Other |
|---|---|---|---|---|---|---|
| A179 | 0.06–0.18 | 0.27–0.63 | – | 0.035 | 0.035 | – |
| A214 | 0.18 | 0.27–0.63 | – | 0.035 | 0.035 | – |
| A192 | 0.06–0.18 | 0.27–0.63 | 0.25 | 0.035 | 0.035 | – |
| A210 Gr. A-1 | 0.27 | 0.93 | 0.10 min | 0.035 | 0.035 | – |
| A210 Gr. C | 0.35 | 0.29–1.06 | 0.10 min | 0.035 | 0.035 | – |
| A334 Gr. 1 | 0.30 | 0.40–1.06 | – | 0.025 | 0.025 | – |
| A334 Gr. 6 | 0.30 | 0.29–1.06 | 0.10 min | 0.025 | 0.025 | – |
| A334 Gr. 3 | 0.19 | 0.31–0.64 | 0.18–0.37 | 0.025 | 0.025 | Ni 3.18–3.82 |
European Pressure Tubes (EN 10216-2)
| Grade | C | Si | Mn | P | S |
|---|---|---|---|---|---|
| P235GH | 0.16 | 0.35 | 1.20 | 0.025 | 0.020 |
| P265GH | 0.20 | 0.40 | 0.80–1.40 | 0.025 | 0.020 |
Carbon Steel Heat Exchanger Tubes Mechanical Properties
Mechanical properties show how much load the tube carries before it stretches (yield) or breaks (tensile). Values are minimum unless marked max. A low maximum hardness matters here, because the tube must stay softer than the tubesheet for a tight rolled joint.
| Grade | Tensile Strength ksi (MPa) | Yield Strength ksi (MPa) | Elongation % | Hardness (max) |
|---|---|---|---|---|
| A179 | 47 (325) | 26 (180) | 35 | 72 HRB |
| A214 | 47 (325) | 26 (180) | 35 | 72 HRB |
| A192 | 47 (325) | 26 (180) | 35 | 77 HRB |
| A210 Gr. A-1 | 60 (415) | 37 (255) | 30 | 79 HRB |
| A210 Gr. C | 70 (485) | 40 (275) | 30 | 89 HRB |
| A334 Gr. 1 | 55 (380) | 30 (205) | 35 | – |
| A334 Gr. 6 | 60 (415) | 35 (240) | 30 | – |
| A334 Gr. 3 | 65 (450) | 35 (240) | 30 | – |
| EN P235GH | 52–73 (360–500) | 34 (235) | 25 | – |
| EN P265GH | 59–83 (410–570) | 38 (265) | 23 | – |
Carbon Steel Heat Exchanger Tube Size and Weight Chart
Heat exchanger designers need more than weight, so this chart also gives the inside diameter, the flow area inside the tube, and the outside surface area per metre of tube. Weights are for carbon steel.
| OD in | OD mm | BWG | Wall mm | ID mm | Flow Area cm² | Outside Surface m²/m | Weight kg/m |
|---|---|---|---|---|---|---|---|
| 5/8" | 15.88 | 16 | 1.65 | 12.58 | 1.24 | 0.050 | 0.579 |
| 5/8" | 15.88 | 14 | 2.11 | 11.66 | 1.07 | 0.050 | 0.716 |
| 3/4" | 19.05 | 16 | 1.65 | 15.75 | 1.95 | 0.060 | 0.708 |
| 3/4" | 19.05 | 14 | 2.11 | 14.83 | 1.73 | 0.060 | 0.881 |
| 3/4" | 19.05 | 12 | 2.77 | 13.51 | 1.43 | 0.060 | 1.112 |
| 1" | 25.40 | 14 | 2.11 | 21.18 | 3.52 | 0.080 | 1.212 |
| 1" | 25.40 | 12 | 2.77 | 19.86 | 3.10 | 0.080 | 1.546 |
| 1" | 25.40 | 10 | 3.40 | 18.60 | 2.72 | 0.080 | 1.845 |
| 1-1/4" | 31.75 | 14 | 2.11 | 27.53 | 5.95 | 0.100 | 1.542 |
| 1-1/4" | 31.75 | 12 | 2.77 | 26.21 | 5.40 | 0.100 | 1.980 |
| 1-1/2" | 38.10 | 12 | 2.77 | 32.56 | 8.33 | 0.120 | 2.413 |
| 1-1/2" | 38.10 | 10 | 3.40 | 31.30 | 7.69 | 0.120 | 2.909 |
| 2" | 50.80 | 12 | 2.77 | 45.26 | 16.09 | 0.160 | 3.281 |
To work out the weight of any size, use Weight (kg/m) = (OD − Wall) × Wall × 0.02466, with both values in mm. For heat transfer area, multiply the outside surface per metre by the tube length and the number of tubes.
Common Materials Used in Carbon Steel Heat Exchanger Tubes
The material grade affects how heat exchanger tubes perform under different temperatures, pressures, and fluid conditions. We supply carbon steel tubes for heat exchangers, condensers, boilers, and low-temperature applications, with the material selected according to the required standard and service conditions.
ASTM A179: Low-carbon seamless tubes for heat exchangers and condensers.
ASTM A214: Welded carbon steel tubes for heat exchanger and condenser applications.
ASTM A192: Seamless tubes for high-pressure boiler and heat transfer service.
ASTM A210: Grades A-1 and C for boiler and superheater applications.
ASTM A334: Grades 1, 3, and 6 for low-temperature service.
Our role as Carbon Steel Heat Exchanger Tubes Suppliers includes providing the required grade, size, wall thickness, and delivery condition to match the applicable specification. Material test certificates, heat numbers, and inspection documents can also be supplied for proper traceability.
Available Sizes, Dimensions and Tolerances
We supply carbon steel heat exchanger tubes from 1/2" to 2" OD, in walls from 16 BWG (1.65 mm) to 10 BWG (3.40 mm), and larger sizes up to 4" OD on request. Tubes do not use schedule numbers. You give the outside diameter and the wall thickness, and the standard sets how far each can vary. BWG is the gauge number for wall thickness, and a lower BWG means a thicker wall. Always tell us whether your design uses the minimum wall or the average wall, because ASTM A179 and A214 define them differently, and your pressure calculation depends on the answer.
For U-bend tubes, remember that the outer side of the bend thins as the tube curves. TEMA guidance generally sets the minimum bend radius at about 1.5 times the tube OD. Tell us your bend radius and your minimum wall after bending, and we will confirm the wall to order before bending.
Standard lengths are 6 m, 9 m, and 12 m, plus exact cut lengths. As a carbon steel heat exchanger tubes supplier in India, we hold the common sizes in stock, subject to availability.
| Product | Available Sizes | Wall Thickness | Standard Lengths |
|---|---|---|---|
| ASTM A179 Seamless Tubes | 1/2" to 2" OD | 16 BWG to 10 BWG | 6 m / 9 m / 12 m / exact cut |
| ASTM A214 Welded Tubes | 1/2" to 2" OD | 16 BWG to 10 BWG | 6 m / 9 m / 12 m / exact cut |
| ASTM A192 and A210 Tubes | 1/2" to 4" OD | 16 BWG to 10 BWG and heavier | 6 m / 9 m / 12 m / exact cut |
| ASTM A334 Low Temperature Tubes | 1/2" to 2" OD | 16 BWG to 10 BWG | 6 m / 12 m / exact cut |
| U-Bend Tubes | 1/2" to 2" OD | 16 BWG to 10 BWG | Made to drawing |
Carbon Steel Heat Exchanger Tubes We Manufacture and Supply
Our range covers ASTM A179 seamless tubes, ASTM A214 welded tubes, ASTM A192 and A210 tubes, ASTM A334 low-temperature tubes, and EN 10216-2 tubes for heat exchangers, condensers, feedwater heaters, and coolers. We supply these tubes in straight and U-bend forms, with options for squared and deburred ends, internal cleaning, and end capping according to equipment requirements.
As a Carbon Steel Heat Exchanger Tubes Supplier in India, we handle different sizes, wall thicknesses, grades, and finishing requirements for standard and project orders. Each shipment can include markings, heat numbers, material test reports, and required inspection documents. Tubes are packed in bundles or wooden cases, with packing arranged for road, sea, or air transportation to protect the material during handling and transit.
Applications of Carbon Steel Heat Exchanger Tubes
- Refinery Shell and Tube Exchangers: Heat or cool crude oil, naphtha, and other hydrocarbons.
- Power Plant Condensers: Turn exhaust steam back into water.
- Feedwater Heaters: Warm boiler feed water with extracted steam.
- Petrochemical and Chemical Plants: Run reboilers, coolers, and process heaters.
- Fertilizer Plants: Cool gases and condense process steam.
- Sugar Mills and Distilleries: Heat and evaporate juice and liquor.
- HVAC and Chillers: Transfer heat in building and industrial cooling.
- Oil Coolers and Marine Systems: Cool lubricating and hydraulic oil.
- Cryogenic and Low Temperature Plants: Handle propane, ammonia, and ethylene with A334 tubes.
Why Choose Us as Your Carbon Steel Heat Exchanger Tubes Manufacturer in India?
With 20+ years of experience, we know how to handle heat exchanger tube requirements across different industries and applications. We can manufacture and supply up to 100 tons per month, covering grades and specifications such as ASTM A179, A214, A192, A210, A334, and EN 10216-2. Our team can manage straight tubes, U-bend tubes, condenser tubes, and feedwater heater tubes, along with cutting, cleaning, deburring, and end preparation. Quality checks, material traceability, and required testing are handled throughout the order.
As a Carbon Steel Heat Exchanger Tubes Supplier in India, we also have strong export capabilities, serving customers in 85+ countries with suitable packing and shipping documentation. We can support regular supply, bulk quantities, and project orders, with EN 10204 3.1 certificates, inspection reports, and test records available as required. Our ISO 9001:2015 and PED 2014/68/EU certifications support our quality processes and documentation standards.
Countries We Export Carbon Steel Heat Exchanger Tubes To
Our carbon steel heat exchanger tubes reach customers in 85+ countries, with export orders handled for industrial, power, petrochemical, chemical, and engineering applications. We prepare the tubes with suitable packing, marking, documentation, and transit protection based on the destination and shipping method.
North America: United States, Canada, Mexico
Middle East: UAE, Saudi Arabia, Qatar, Kuwait, Oman, Bahrain
Europe: UK, Germany, France, Italy, Netherlands, Spain
Asia Pacific: Australia, Singapore, Malaysia, Indonesia, Thailand, Vietnam
Africa: South Africa, Egypt, Nigeria, Kenya, Algeria
South America: Brazil, Argentina, Chile, Peru, Colombia
Our international orders are supported by Carbon Steel Heat Exchanger Tubes Suppliers with experience in export packing, documentation, inspection, and shipment coordination. We can handle standard quantities as well as larger project requirements, with delivery arrangements made according to the destination and customer specifications.
Carbon Steel Heat Exchanger Tubes FAQs
Common questions about carbon steel heat exchanger tube grades, sizes, standards, testing, and supply.
Which grade is best for heat exchanger tubes?
ASTM A179 is the standard choice for seamless exchanger and condenser tubes, and ASTM A214 is its welded equivalent. For higher pressure or temperature, step up to ASTM A192 or A210, and for cold service, choose ASTM A334.
Why must the tube be softer than the tubesheet?
The maker rolls the tube outward into the tubesheet hole. A softer tube yields and presses tightly against the harder tubesheet, which gives a leak-tight joint.
Should I choose seamless or welded tubes for an exchanger?
Choose seamless ASTM A179 for higher pressure, fouling services, and critical units. Choose welded ASTM A214 for low and medium pressure duties where cost matters.
What details should I send when I order tubes?
Send the grade and standard, outside diameter, minimum or average wall, tube length, quantity, straight or U-bend with the bend radius, end condition, and delivery port.
Do you supply U-bend tubes?
Yes. We bend tubes to your radius and cut them to your length. Tell us if your code requires heat treatment after bending, and we will confirm the route.
What is the minimum bend radius for a U-tube?
TEMA guidance generally sets it at about 1.5 times the tube OD. A tighter bend thins the wall at the outer side, so order a wall that still meets your minimum after bending.
Do carbon steel heat exchanger tubes corrode inside?
Carbon steel rusts when it sits in moist air. We oil or clean the bore and cap both ends, and you should include a corrosion allowance in the design for service with water or wet gases.
What sizes do your tubes come in?
We supply tubes from 1/2" to 2" OD, in walls from 16 BWG to 10 BWG, with sizes up to 4" OD on request.
What decides the price of carbon steel heat exchanger tubes?
Steel price, grade, seamless or welded process, size, wall thickness, tube length, U-bending, quantity, and delivery port all shape the price. Send us your enquiry for a current quote.
Which certificate comes with the tubes?
Every order ships with an EN 10204 3.1 certificate. We issue 3.2 with third-party inspection on request.
Are you a carbon steel heat exchanger tubes manufacturer or a supplier?
Both. We manufacture the tubes and also work as a carbon steel heat exchanger tubes supplier in India, with ready stock of popular sizes.
Do you export carbon steel heat exchanger tubes?
Yes. We ship to 85+ countries and handle export packing and paperwork.